Electrosurgical instrument

ABSTRACT

A working end of a surgical instrument that carries first and second jaws for delivering energy to tissue. In a preferred embodiment, at least one jaw of the working end defines a tissue-engagement plane that contacts the targeted tissue. The cross-section of the engagement plane reveals that it defines (i) a first surface conductive portion or a variably resistive matrix of a temperature-sensitive resistive material or a pressure-sensitive resistive material, and (ii) a second surface portion coupled to a fixed resistive material that coupled in series or parallel to a voltage source together with the first portion. In use, the engagement plane will apply active Rf energy to ohmically heat the captured tissue until the point in time that a controller senses an electrical parameter of the tissue such as impedance. Thereafter, the controller switches energy delivery to the second surface portion that is resistively heated to thereby apply energy to tissue by conductive heat transfer.

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims benefit of U.S. Provisional PatentApplication Ser. No. 60/339,501 filed Nov. 9, 2001 (Docket No. S-BA-001)titled Electrosurgical Instrument. This application is related to U.S.patent application Ser. No. 10/032,867 filed Oct. 22, 2001 (Docket No.SRX-011) titled Electrosurgical Jaw Structure for Controlled EnergyDelivery. The above applications are incorporated herein by thisreference.

BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention

[0003] This invention relates to an electrosurgical working end andmethods for delivering energy to tissue, and more particularly to aninstrument working end for grasping tissue that self-modulates energyapplication to engaged tissues for sealing, welding or coagulatingpurposes with ohmic heating capabilities together with resistive heatingcapabilities.

[0004] 2. Description of the Related Art

[0005] In various open and laparoscopic surgeries, it is necessary tocoagulate, seal or weld tissues. One preferred means of tissue-sealingrelies upon the application of electrical energy to captured tissue tocause thermal effects therein for sealing purposes. Various mono-polarand bi-polar radiofrequency (Rf) jaw structures have been developed forsuch purposes. In a typical bi-polar jaw arrangement, each jaw facecomprises an electrode and Rf current flows across the captured tissuebetween the first and second polarity electrodes in the opposing jaws.While such bi-polar jaws can adequately seal or weld tissue volumes thathave a small cross-section, such bi-polar instruments often areineffective in sealing or welding many types of tissues, such asanatomic structures having walls with irregular or thick fibrouscontent, bundles of disparate anatomic structures, substantially thickanatomic structures, or tissues with thick fascia layers such as largediameter blood vessels.

[0006] Prior art Rf jaws that engage opposing sides of a tissue volumetypically cannot cause uniform thermal effects in the tissue, whetherthe captured tissue is thin or substantially thick. As Rf energy densityin tissue increases, the tissue surface becomes desiccated and resistantto additional ohmic heating. Localized tissue desiccation and charringcan occur almost instantly as tissue impedance rises, which then canresult in a non-uniform seal in the tissue. The typical prior art Rfjaws can cause a further undesirable effects by propagating Rf densitylaterally from the engaged tissue to cause unwanted collateral thermaldamage.

[0007] What is needed is an instrument with a jaw structure that canapply Rf energy to tissue in new modalities: (i) to weld or seal tissuevolumes that have substantial fascia layers or tissues that arenon-uniform in hydration, density and collagenous content; (ii) to welda targeted tissue region while substantially preventing thermal damagein regions lateral to the targeted tissue; and (iii) to weld a bundle ofdisparate anatomic structures.

SUMMARY OF THE INVENTION

[0008] The principal objective of the present invention is to provide aninstrument and jaw structure that is capable of controllably applyingenergy to engaged tissue. As background, the biological mechanismsunderlying tissue fusion by means of thermal effects are not fullyunderstood. In general, the application of Rf energy to a capturedtissue volume causes ohmic heating (alternatively described as active Rfheating herein) of the tissue to thereby at least partially denatureproteins in the tissue. By ohmic heating, it is meant that the active Rfcurrent flow within tissue between electrodes causes frictional orresistive heating of conductive compositions (e.g., water) in thetissue.

[0009] One objective of the invention is to denature tissue proteins,including collagen, into a proteinaceous amalgam that intermixes andfuses together as the proteins renature. As the treated region healsover time, the so-called weld is reabsorbed by the body's wound healingprocess. A more particular objective of the invention is to provide asystem that (i) instantly and automatically modulates ohmic heating oftissue to maintain a selected temperature in the tissue, and (ii) toinstantly and automatically modulate total energy application betweenactive Rf heating (resulting from tissue's resistance to current flowtherethrough) and conductive heating of tissue that results from heatconduction and radiation from resistively heated jaw components.

[0010] In general, the various jaw structures corresponding to thepresent invention all provide an Rf working end that is adapted toinstantly and automatically modulate between active Rf heating of tissueand conductive heating of tissue by resistive jaw portions. Thus, thetargeted tissue can be maintained at a selected temperature for aselected time interval without reliance of prior art “feedback”monitoring systems that measure impedance, temperature, voltage or acombination thereof.

[0011] In an exemplary embodiment, at least one jaw of the instrumentdefines a tissue-engagement plane that engages the targeted tissue. Across-section of the jaw inwardly of the engagement plane illustratesthat multiple electrically-conductive components comprise the inventionfor applying energy to tissue. Typically, the engagement plane defines asurface conductive portion (for tissue contact) that overlies a medialportion of a variably resistive material. An exemplary jaw furthercarries a core conductive material (or electrode) that is coupled to anRf source and controller. Of particular interest, one embodiment has avariably resistive matrix that comprises a positive temperaturecoefficient (PTC) material having a resistance (i.e., impedance toelectrical conduction therethrough) that changes as it increases intemperature. One type of PTC material is a ceramic that is engineered toexhibit a dramatically increasing resistance above a specifictemperature of the material, sometimes referred to as a Curie point or aswitching range.

[0012] In one embodiment, a jaw of the working end utilizes a medialvariably resistive matrix that has a selected switching range, forexample a 5°-20° C. range, which approximates a targeted temperaturethat is suitable for tissue welding. In operation, it can be understoodthat the engagement plane will apply active Rf energy to (or cause ohmicheating within) the engaged tissue until the point in time that thevariably resistive matrix is heated to its selected switching range.When the tissue temperature thus elevates the temperature of the PTCmaterial to the switching range, Rf current flow from the coreconductive electrode through to the engagement surface will beterminated due to the temperature increase in tissue and the resistivematrix. This instant and automatic reduction of Rf energy applicationcan be relied on to prevent any substantial dehydration of tissueproximate to the probe's engagement plane. By thus maintaining anoptimal level of moisture around the engagement plane, the working endcan more effectively apply energy to the tissue—and provide a weldthicker tissues with limited collateral thermal effects.

[0013] The working end of the probe corresponding to the inventionfurther provides a suitable cross-section and mass for providing asubstantial heat capacity. Thus, when the medial variably resistivematrix is elevated in temperature to its switching range, the matrix caneffectively function as a resistive electrode to thereafter passivelyconduct thermal energy to the engaged tissue volume. Thus, in operation,the working end can automatically modulate the application of energy totissue between active Rf heating and passive conductive heating of thetargeted tissue to maintain the targeted temperature level.

[0014] In another preferred embodiment of the invention, the variablyresistive matrix can be a silicone-based material that is flexible andcompressible. Thus, the engagement surface of one or both jaws canflexibly engage tissue to maintain tissue contact as the tissue shrinksduring the welding process. In a related embodiment, the variablyresistive matrix can be an open-cell silicone-based material that iscoupled to a fluid inflow source for delivering fluid to the engagementplane to facilitate welding of very thin tissue volumes.

[0015] The jaws of the invention can operate in mono-polar or bi-polarmodalities, with the variably resistive matrix carried in either or bothjaws of the working end.

DESCRIPTION OF THE DRAWINGS

[0016] Other objects and advantages of the present invention will beunderstood by reference to the following detailed description of theinvention when considered in combination with the accompanying Figures,in which like reference numerals are used to identify like elementsthroughout this disclosure.

[0017]FIG. 1 is perspective view of a Type “A” working end of theinvention showing first and second jaws carried at the end of anintroducer.

[0018]FIG. 2 is a partial sectional view of a portion of the jaws ofFIG. 1 taken along line 2-2 of FIG. 1 showing the active electricalenergy delivery components corresponding to the invention.

[0019]FIG. 3 is a graph of the temperature vs. resistance profile of thepositive temperature coefficient (PTC) matrix of the jaws of FIGS. 1-2.

[0020]FIG. 4 is a graph showing the temperature-resistance profile ofthe PTC matrix, the impedance of tissue and the combined resistance ofthe PTC matrix and tissue that is readable by feedback circuitry.

[0021]FIG. 5 is a sectional view of a Type “B” jaw structure thatcarries exposed first and second polarity electrodes and a variablyresistive or PTC matrix in an engagement surface of a first jaw with aninsulated second jaw, the first and second polarity electrodes adapted,in part, for bi-polar Rf energy application to engaged tissue.

[0022]FIG. 6 is a sectional view of an alternative Type “B” jawstructure similar to FIG. 5 that carries cooperating first and secondpolarity electrodes in both jaws, and a variably resistive matrix in asingle jaw.

[0023] FIGS. 7A-7B are sectional views of another alternative Type “B”jaw structure similar to FIG. 6 that carry cooperating first and secondpolarity electrodes in both jaws, together with a variably resistivematrix in both jaws.

[0024]FIG. 8 is a sectional view of another Type “B” jaw structuresimilar to FIG. 6 that carry cooperating first and second polarityelectrodes in both jaws, together with a variably resistive matrix inboth jaws.

[0025]FIG. 9 is a sectional view of another Type “B” jaw structuresimilar to FIG. 8 that carries cooperating first and second polarityelectrodes in each jaws, together with a variably resistive matrix ineach jaw and an insulative outer layer.

[0026]FIG. 10 is a sectional view of another Type “B” jaw structuresimilar to FIG. 8 that has a first engagement plane with an exposedfirst polarity electrode and an interior variably resistive matrix and asecond engagement plane with an exposed variably resistive matrix and aninterior second polarity electrode, each jaw having an insulative outerlayer.

[0027]FIG. 11 is a sectional view of yet another Type “B” jaw structurethat has a first engagement plane with an exposed variably resistivematrix and an interior first polarity electrode, a second engagementplane with an exposed second polarity electrode.

[0028]FIG. 12 is a sectional view of another Type “B” jaw structure thathas a first and second engagement planes with an exposed variablyresistive matrix and interior first and second polarity electrode,respectively.

[0029]FIG. 13 is a perspective view of a Type “C” working end inaccordance with the invention that has a jaw engagement plane with avariably resistive (PTC) material that is flexible or compressible.

[0030]FIG. 14 is a sectional view of the jaws of FIG. 13 showing thevariably resistive (PTC) material and exposed electrode surfaces.

[0031]FIG. 15 is a sectional view of a Type “D” jaw in accordance withthe invention that has a jaw engagement plane comprising a surface of anopen-cell, compressible variably resistive (PTC) material together witha fluid source is coupled thereto for delivering a fluid to theengagement plane.

[0032]FIG. 16 is a cut-away view of a portion of a Type “E” jaw thatcarries opposing polarity electrodes with spaced apart volumes of athermally-sensitive resistive matrix.

[0033]FIG. 17 is a sectional view of a portion of a Type “F” jawstructure that carries variably resistive layer that is pressuresensitive.

[0034]FIG. 18A is a perspective view of Type “G” jaw that carries withinone jaw element a serially coupled resistor component.

[0035]FIG. 18B is a sectional view of an alternative Type “G” jawmember.

[0036]FIG. 19 is a perspective cross-sectional view of one of the jawelements of a Type “G” jaw.

[0037]FIG. 20A is an electrical diagram of the circuitry of a Type “G”jaw element.

[0038]FIG. 20B is an electrical diagram of the circuitry of analternative Type “G” jaw element.

DETAILED DESCRIPTION OF THE INVENTION

[0039] 1. Type “A” working end for tissue sealing. An exemplary Type “A”working end 100 of a surgical grasping instrument is illustrated inFIGS. 1-2 that is adapted for energy delivery for sealing or weldingtissue. The working end 100 is carried at the distal end of anintroducer portion 102 that can be rigid or flexible in any suitablediameter. For example, the introducer portion 102 can have a diameterranging from about 3 mm. to 5 mm. (or larger) for use in endoscopicsurgical procedures. The introducer portion extends along axis 107 fromits proximal end that is connected to a handle (not shown). The workingend has first (lower) jaw 105A and second (upper) jaw 105B that arecoupled to the distal end 108 of the introducer portion 102. The jawsmay both be moveable or a single jaw may move to provide an openposition and a closed position wherein the jaws approximate toward axis107. The opening-closing mechanism can be any type known in the art. Forexample, a reciprocatable cam-type member 109 can slide over the jaws105A and 105B to engage the outer surfaces of the jaws, and can be thetype of mechanism disclosed in co-pending U.S. patent application Ser.No. 09/792,825 filed Feb. 24, 2001 (Docket No. SRX-006) titledElectrosurgical Working End for Transecting and Sealing Tissue, which isincorporated herein by reference.

[0040] In the exemplary embodiment of FIG. 2, the first (lower) jaw 105Ahas a tissue-engaging surface or engagement plane 125 that contacts anddelivers energy to a targeted tissue. The jaws can have any suitablelength with teeth or serrations in any location for gripping tissue, andis shown in FIG. 2 with such serrations 127 along the outboard portionsof the jaws thus leaving the engagement plane 125 inward of theserrations. In the embodiments described below, the engagement plane 125generally is shown with a non-serrated surface for clarity ofexplanation, but the engagement plane 125 itself can be any non-smoothgripping surface.

[0041] In the exemplary embodiment of FIG. 2, the engagement surface orplane 125 that delivers energy to tissue extends along an axial lengthof only the lower jaw 105A, and the tissue-contacting surface 130 of thesecond jaw 105B is passive and comprises an insulated material 131 orhas an insulated surface layer. As will be described below, alternativeembodiments corresponding to the invention provide both the first andsecond jaws with electrically “active” components.

[0042] The sectional view of FIG. 2 more particularly illustrates theindividual electrically relevant components within the body of the lowerjaw for controllably delivering energy to tissue for sealing or weldingpurposes. The engagement surface 125 of jaw 105A has a conductivesurface material indicated at 135 that is both electrically conductiveand thermally conductive. For example, the conductive surface layer 135can be a thin film deposit of any suitable material known in the art(e.g., gold, platinum, palladium, silver, stainless steel, etc.) havingany suitable thickness dimension d₁, for example, ranging from about of0.0001″ to 0.020″. Alternatively, the conductive layer 135 can comprisea machined or cast metal having a more substantial thickness that isconductively bonded to the interior layers described next.

[0043] As can be seen in FIG. 2, the jaw 105A has a medial (second)material or matrix 140 that is variably resistive (alternatively calledvariably conductive herein) and carried inwardly of the surfaceconductive material 135. Further, the body of jaw 105A carries a (third)interior conductive material or electrode 145 at its core. The medialconductive layer 140 thus is intermediate the engagement plane 125 andthe interior conductive material 145. The third conductive material orelectrode 145 is coupled by an electrical lead to a remote voltage (Rf)source 150 and optional controller 155. The medial variably resistivematrix 140 can have any suitable cross-sectional dimensions, indicatedgenerally at d₂ and d₃, and preferably such a cross-section comprises asignificant fractional volume of the jaw body to provide a thermal massfor optimizing passive conduction of heat to tissue as will be describedbelow.

[0044] It can be easily understood from FIG. 2 that the core conductivematerial 145 is coupled to, or immediately adjacent to, the medialvariably resistive material 140 for conducting electrical energy fromthe interior conductor to engaged tissue through matrix 140. In FIG. 2,it can be seen that the first, second and third components (indicated at135, 140, 145) are carried in a structural body component 148 of the jaw105A that can be any suitable metal with an insulative coating or anyother rigid body that can accommodate loads on the jaw as it engages andcompresses tissue.

[0045] Of particular interest, still referring to FIG. 2, the medialvariable conductive matrix 140 comprises a polymeric material having atemperature-dependent resistance. Such materials are typically known inthe art as polymer-based temperature coefficient materials, andsometimes specifically described as thermally-sensitive resistors orthermistors that exhibit very large changes in resistance with a smallchange of body temperature. This change of resistance with a change intemperature can result in a positive coefficient of resistance where theresistance increases with an increase in temperature (PTC or positivetemperature coefficient material). The scope of the invention alsoincludes a medial variably conductive matrix 140 of a negativetemperature coefficient (NTC) material wherein its resistance decreaseswith an increase in temperature.

[0046] In one preferred embodiment, the PTC matrix 140 is a ceramiclayer that can be engineered to exhibit unique resistance vs.temperature characteristics and can maintain a very low base resistanceover a wide temperature range, with a dramatically increasing resistanceabove a specific temperature of the material (sometimes referred to as aCurie point or switching range; see FIG. 3). One aspect of the inventionrelates to fabrication of the medial PTC matrix 140 to have a selectedswitching range between a first temperature (T₁) and a secondtemperature (T₂) that approximates the targeted tissue temperature inthe contemplated tissue sealing or welding objective. The selectedswitching range, for example, can be any substantially narrow 1°-10° C.range that is determined to be optimal for tissue sealing or welding(e.g., any 5° C. range between about 65°-200° C.). A more preferredswitching range can fall within the larger range of about 80°-100° C.

[0047] In operation, it can be understood that the delivery of Rf energyto the interior conductor 145 will be conducted through the variablyconductive matrix 140 and the engagement plane 125 to thereby apply Rfenergy (or active ohmic heating) to tissue engaged between the jaws 105Aand 105B (see FIG. 2). After the engaged tissue is elevated intemperature by such active Rf heating, the lower jaw's conductivesurface layer 135 and the medial conductive layer 140 will be elevatedto the selected switching range. Thereafter, the mass of the body willbe modulated in temperature, similar to the engaged tissue, at or aboutthe selected switching range. Thereafter, the jaws body will conduct orradiate thermal effects to the engaged tissue.

[0048] In other words, the critical increase in temperature of thevariably resistive matrix 140 is typically caused by the transient hightemperature of tissue that is caused by active Rf heating of the tissue.In turn, heat is conducted back through the layer of the firstconductive material 135 to medial matrix 140. A suitable variablyresistive PTC material can be fabricated from high puritysemi-conducting ceramics, for example, based on complex titanatechemical compositions (e.g., BaTiO₃, SrTiO₃, etc.). The specificresistance-temperature characteristics of the material can be designedby the addition of dopants and/or unique materials processing, such ashigh pressure forming techniques and precision sintering. Suitablevariably resistive or PTC materials are manufactured by a number ofsources, and can be obtained, for example from Western ElectronicComponents Corp., 1250-A Avenida Acaso, Camarillo, Calif. 93012. Anothermanner of fabricating the medial conductive material 140 is to use acommercially available epoxy that is doped with a type of carbon. Infabricating a substantially thin medial conductive layer 140 in thismanner, it is preferable to use a carbon type that has single molecularbonds. It is less preferable to use a carbon type with double bondswhich has the potential of breaking down when used in thin layers, thuscreating the potential of an electrical short circuit between conductiveportions 145 and 135.

[0049] As can be seen in FIG. 2, the core conductive material orelectrode 145 is operatively connected to the voltage (Rf) source 150 bya first electrical lead 156 a that defines a first polarity of the Rfsource. In this preferred embodiment, the conductive engagement surface135 is coupled to a second electrical lead 156 b that defines a secondor opposing polarity of the Rf source 150. A ground pad indicated at 158in FIG. 2 first lead 156 a to accomplish a preferred method of theinvention, as will be described below.

[0050] The manner of utilizing the working end 100 of FIG. 2 to performa method of the invention can be understood as engaging and compressingtissue between the first and second jaws 105A and 105B and thereafterapplying active Rf energy to the tissue to maintain a selectedtemperature for a selected time interval. For example, the instrument isprovided with a working end that carries a medial variably conductormatrix 140 (see FIG. 2) that has a switching range at or about 90° C. atwhich its resistance increases greater than about 5% (and can be as muchas 1,000,000% or more) above its low base resistively with a change intemperature of about 5° C. or less (see FIG. 3).

[0051] With the jaws in the closed position and the engagement plane 125engaging tissue, the operator actuates a switch 164 that delivers Rfenergy from the voltage (Rf) source 150 to the interior conductor 145.At ambient tissue temperature, the low base resistance of the medialconductive matrix 140 allows unimpeded Rf current flow from the voltagesource 150 through the engagement surface 125 (and conductor layer 135)and tissue to return electrical lead 156 a that is coupled to ground pad158. It can be understood that the engaged tissue initially will have asubstantially uniform impedance to electrical current flow, which willincrease substantially in proximity to engagement surface 125 as theengaged tissue loses moisture due to the active Rf delivery.

[0052] Following an arbitrary time interval, the impedance of tissueproximate to engagement surface 125 typically will be elevated, and thehigher tissue temperature will instantly conduct heat to the medial PTCmatrix 140. In turn, the medial PTC layer 140 will reach its switchingrange and terminate Rf current flow from the core conductor 145 to theengagement surface 125. Such automatic reduction of active Rf energyapplication will prevent any substantial dehydration of tissue proximateto the engagement plane 125. By thus maintaining the desired level ofmoisture in tissue proximate to the engagement plane 125, the workingend can more effectively apply energy to the tissue. Such energyapplication can extend through thick engaged tissue volumes whilecausing very limited collateral thermal effects. Thereafter, as thetemperature of tissue proximate to engagement surface 125 falls bythermal relaxation and the lack of an Rf energy density, the temperatureof the medial conductive matrix 140 will thus fall below the thresholdof the selected switching range. This effect, in turn, will cause Rfcurrent to again flow through the assembly of conductive layers 145, 140and 135 to the engaged tissue to again increase the tissue temperatureby active Rf heating. By the above-described mechanisms of causing themedial variably resistive matrix 140 to hover about its selectedswitching range, the actual Rf energy applied to the engaged tissue canbe precisely modulated to maintain the desired temperature in thetissue.

[0053] Of particular interest, in one embodiment, the polymer matrixthat comprises the medial conductor portion 140B is doped with materialsto resistively heat the matrix as Rf energy flow therethrough isreduced. Thus, the thermal mass of the jaws which are elevated intemperature can deliver energy to the engaged tissue by means of greaterpassive conductive heating—at the same time Rf energy delivery causeslesser active tissue heating. This balance of active Rf heating andpassive conductive (or radiative) heating can maintain the targetedtemperature for any selected time interval.

[0054] In summary, one method of the invention comprises the delivery ofRf energy from a voltage source 150 to a conductive jaw surface 135through a thermally-sensitive resistor material 140 wherein the resistormaterial has a selected switching range that approximates a targetedtemperature for tissue sealing or welding. In operation, the working endautomatically modulates active Rf energy density in the tissue as thetemperature of the engaged tissue conducts heat back to thethermally-sensitive resistor material 140 to cause its temperature toreach the selected switching range. In this range, the Rf current flowwill be reduced, with the result being that the tissue temperature canbe maintained in the selected range without the need for thermocouplesor any other form of feedback circuitry mechanisms to modulate Rf powerfrom the source. Most important, it is believed that this method of theinvention will allow for immediate modulation of actual Rf energyapplication along the entire length of the jaws, which is to becontrasted with prior art instruments that utilize a temperature sensorand feedback circuitry. Such sensors or thermocouples measuretemperature only at a single location in the jaws, which typically willnot be optimal for energy delivery over the length of the jaws. Suchtemperature sensors also suffer from a time lag. Further, suchtemperature sensors provide only an indirect reading of actual tissuetemperature—since a typical sensor can only measure the temperature ofthe electrode.

[0055] Another method of the invention comprises providing the workingend with a suitable cross section of variably resistive matrix 140 sothat when it is elevated in temperature to a selected level, theconductive matrix 140 effectively functions as a resistive electrode topassively conduct thermal energy to engaged tissue. Thus, in operation,the jaws can automatically modulate the application of energy to tissuebetween active Rf heating and passive conductive heating of the targetedtissue at a targeted temperature level.

[0056]FIG. 3 illustrates another aspect of the method of the inventionthat relates to the Rf source 150 and controller 155. A typicalcommercially available radiofrequency generator has feedback circuitrymechanisms that control power levels depending on the feedback ofimpedance levels of the engaged tissue. FIG. 3 is a graph relating tothe probe of present invention that shows: (i) thetemperature-resistance profile of the targeted tissue, (ii) thetemperature-resistance profile of the PTC conductive matrix 140 of theprobe, and (iii) the combined temperature-resistance profile of engagedtissue and the PTC conductive matrix. In operation, the Rf source 150and controller 155 can read the combined impedance of the engaged tissueand the PTC conductive layer which will thus allow the use of theinstrument with any typical Rf source without interference with feedbackcircuitry components.

[0057] 2. Type “B” jaw structures. A series of exemplary Type “B” jawstructures 200 a-200 i corresponding to the invention are illustrated inFIGS. 5-12. Each set of paired first and second jaws, 205A and 205B, areshown in sectional view to illustrate more specifically how athermally-dependent variably resistive layer (indicated at 240 in FIGS.5-12) can be configured to cooperate with at least one electrode to (i)apply active Rf energy to tissue engaged between the jaws while thetemperature of the variably resistive matrix is below its switchingrange, and (ii) to cause modulation of both active and passive heatingwhen the variably resistive matrix hovers about its switching range.

[0058]FIG. 5 illustrates working end 200 a wherein lower (first) jaw205A defines an engagement plane 225A that contacts tissue. In thisembodiment, the upper (second) jaw 205B defines a tissue-contactingplane 225B that is a surface of an insulator material 226. Thestructural components of the jaws indicated at 228 a and 228 b, ifrequired for strength, are of an insulated material or separated fromthe electrical body components by an insulative layer. Now turning tothe active components of the working end 200 a, the thermally-dependentresistive layer 240 is exposed to the engagement plane 225A at regions244 a and 244 a′. In this embodiment of FIG. 5, the thermally-dependentresistive layer 240 is intermediate to the opposing polarity electrodes245A and 245B as defined by the circuitry coupled to voltage source 150(see FIG. 1). For convenience, the electrodes are indicated throughoutthis disclosure as positive (+) and (−) polarities at a particular pointin time. The electrodes 245A and 245B have surface portions 247 a and247 b exposed in the engagement plane of the lower jaw. It should beappreciated that the size and shape of structural body components 228a-228 b can be varied, and may not be required at all. For example, ajaw as depicted in FIG. 5 can use a substantially strong metal forelectrode 245A which can comprise the structural body component of thejaw, with or without a thin insulative coating outside the engagementplane 225A. For clarity of explanation, the gripping elements that aretypically used in the jaw surface are not shown.

[0059] It can be understood from FIG. 5 that active heating of thetargeted tissue tt (phantom view) will occur generally from current flowbetween first polarity electrode 245A and second polarity electrode 245B(see arrows A). Such current flow also can cooperate with a separate butoptional “ground-pad” used as a return electrode (cf. FIG. 2). It can befurther understood that the elevation of the tissue temperature of themedial PTC matrix 240 will then modulate energy application between (i)active Rf heating, and (ii) passive or conductive heating. For thisreason, in this embodiment as the others described next, the medial PTCmatrix 240 preferably comprises a substantial portion of the jaw bodyfor retaining heat for such conductive heating.

[0060]FIG. 6 illustrates working end 200 b with the lower (first) jaw205A defining engagement plane 225A and the upper (second) jaw 205Bdefining engagement plane 225B. This embodiment is very similar to theembodiment of FIG. 5, except that the upper engagement plane 225Bcomprises a surface of an active conductive body indicated at 245B′ thatis coupled to a voltage source. The electrode 245B′ has a polaritycommon with electrode 245B, or alternatively can have a polarity commonwith electrode 245A (not shown). It can be understood from FIG. 6 thatactive heating of tissue engaged between the jaws will occur as currentflows between second polarity electrodes 245B-245B′ and the firstpolarity electrode 245A. The working can also cooperate with a separate“ground-pad” that functions as a return electrode (not shown). Asdescribed previously, the elevation of the temperature of medial PTCmatrix 240 again will modulate energy application between (i) active Rfheating, and (ii) passive or conductive heating about its selectedswitching range. It should be appreciated that jaws 205A and 205B asdepicted FIG. 6 with opposing polarity electrodes in direct oppositionto one another can be provided with further means for preventing theelectrodes from contacting each other as the jaws are pressed together.The perimeter of the jaws or the jaw's engagement planes can carrysurface elements indicated at 249 (phantom view) that prevent contact ofthe opposing polarity electrodes. For example, the active electrodesurfaces can be slightly recessed relative to such elements 249.

[0061] FIGS. 7A-7B illustrates working ends 200 c and 200 d that aresimilar and show optional configurations of jaws 205A and 205B thatdefine engagement planes 225A and 225B, respectively. Each jaw in theembodiments of FIGS. 7A-7B carry opposing polarity electrodes with anintermediate layer of a thermally-dependent resistive matrix 240. InFIG. 7A, electrodes 245A and 245B have exposed surfaces 244 a and 244 bin the lower jaw's engagement plane 225A. Similarly, electrodes 245A′and 245B′ have exposed surfaces 244 a′ and 244 b′ in engagement plane225B of the upper jaw. The electrode arrangement of FIG. 7B differs onlyin the spatial location of the opposing polarity electrode surfaces. Inuse, it can be understood how Rf active heating of engaged tissue willoccur as current flows between first polarity electrodes in each jaw—andbetween the jaws. Again, the elevation of the temperature of medial PTCmatrix 240 will modulate energy application between active Rf heatingand passive heating at the selected switching range.

[0062] In another similar electrode arrangement (not shown), a pluralityof common polarity electrodes can be exposed in an engagement surfacewith a phase shift in the voltage delivered to such electrodes asprovided by the voltage source or sources. Such phase shift electrodescan cooperate with a return electrode in either jaw's engagement surfaceand/or a ground pad. The paired jaw's engagement surfaces also can beconfigured with mirror image electrodes, which can be phase shiftelectrodes which can reduce capacitive coupling among such electrodearrangements. In general, such phase shift features can be combined withany of the working ends of FIGS. 6-12.

[0063]FIG. 8 illustrates a sectional view of another embodiment ofworking end 200 e with jaws 205A and 205B that define engagement planes225A and 225B, respectively. In this embodiment, each jaw's engagementplane carries at least two spaced apart electrode surfaces with opposingpolarities. For example, lower jaw 205A carries first polarityelectrodes 245A and second polarity electrode 245B (collectively).Between the electrodes 245A and 245B is an intermediatethermally-dependent resistive matrix 240. The upper jaw 205B carriesfirst polarity electrodes 245A′ (collectively) and second polarityelectrode 245B′ with thermally-dependent resistive matrix 240therebetween. Such a jaw configuration will modulate the application ofenergy to tissue as described previously. FIG. 9 illustrates a sectionalview of the jaws of working end 200 f which is similar to FIG. 8 exceptthat the jaws have an outer perimeter of a insulator material indicatedat 251.

[0064]FIGS. 10 and 11 illustrate sectional views of other embodiments ofworking end 200 g and 200 h with jaws 205A and 205B that defineengagement planes 225A and 225B, respectively. In these embodiments, onejaw's engagement plane has an active exposed electrode surface indicatedat 245B, while the opposing jaw carries an opposing polarity electrode245A at its interior with a thermally-dependent resistive matrix 240 atthat jaw's engagement surface. The jaw assembly of FIG. 10 further showsan optional insulative layer 251 about the exterior of the jaws. Theresistive matrix comprises a substantial portion of the jaw's mass, andthus is adapted to modulate the application of energy to tissue asdescribed previously.

[0065]FIG. 12 illustrates another sectional view of a jaw assembly 200 icorresponding to the invention with jaws 205A and 205B that defineengagement planes 225A and 225B, respectively. In this embodiment, eachjaw's engagement plane 225A and 225B comprises a surface of athermally-dependent resistive matrix 240 with neither of the opposingpolarity electrodes 245A and 245B being exposed for tissue contact.

[0066] 3. Type “C” jaw structure for sealing tissue. An exemplary Type“C” jaw structure 300 carried by introducer 310 corresponding to theinvention is illustrated in FIGS. 13-14. The Type “C” system differs inthat it utilizes a different form of thermally-dependent resistive layer(indicated at 340 in FIGS. 13-14) that is an elastomer, for example asilicon-based sponge-type material that can be resilient orcompressible. More in particular, FIG. 13 illustrates working end 300with lower (first) jaw 305A defining engagement plane 325A that contactstissue. The upper (second) jaw 305B defines a tissue-contacting plane325B that is a surface of an insulator material 326, but it can alsocarry electrically conductive components as generally depicted in FIGS.6-12. The jaw structure of FIG. 13 further shows that it is configuredwith a central channel or slot 332 that is adapted to accommodate areciprocatable tissue-cutting member 333 for transecting sealed tissue.Such a moveable cutting member 333 is actuated from the instrumenthandle (not shown) as is known in the art. The cutting member 333 can bea sharp blade or an Rf cutting electrode that is independently coupledto a high voltage Rf source. This embodiment shows tissue-grippingserrations 334 along an inner portion of the jaws, but any location ispossible. It should be appreciated that electrode components andthermally-dependent resistive components of the invention can be adaptedfor any jaws, or left-side and right-side jaw portions, in (i)conventional jaws for tissue sealing or (ii) combination jaws forsealing-transecting instruments. In the embodiment depicted in FIGS.13-14, the structural body of the jaws 328 a and 328 b again arepreferably of an insulated material or separated from theelectrically-connected materials by an insulative layer.

[0067] A principal purpose for providing a flexible variably conductivematrix 340 is to dynamically adjust the pressure of the engagement plane325A against the tissue volume that is compressed between the jaws. Itis believed useful to provide a dynamic engagement plane since tissuemay shrink during a sealing procedure. The repose or untensioned shapeof the variably conductive matrix 340 is shown as being convex, but alsocan be flat in cross-section or it can have a variety of differentgeometries or radii of curvature.

[0068] Of particular interest, the objective of a resilient jaw surfacehas resulted in the development of an assembly of materials that canprovide a flexible and resilient engagement plane 325A at the surface ofa resilient variably resistive material 340. In the embodiment of FIGS.13-14, it can be seen that the conductive portion or electrode 345 is athin metallic layer or member bonded to the variably resistive matrix340, which defines exposed surfaces 347 in the engagement plane 325A.The conductive electrode 325 again coupled to electrical source 150 andcontroller 155, as described previously.

[0069] Of particular interest, the variably resistive matrix 340comprises a silicone material that can function as a PTC-type resistivematrix in the same manner as the above-described ceramic materials. Morein particular, one embodiment of the variably resistive matrix 340 canbe fabricated from a medical grade silicone that is doped with aselected volume of conductive particles, e.g., carbon or graphiteparticles. By weight, the ratio of carbon to silicone can range fromabout 90/10 to about 30/70 to provide various selected switching rangeswherein the inventive composition then functions as a positivetemperature coefficient (PTC) material. More preferably, the matrix isform about 40% to 80% carbon with the balance being silicone. Asdescribed previously, carbon types having single molecular bond arepreferred. One preferred composition has been developed to provide aswitching range of about 75° C. to 90° C. has about 50%-60% carbon withthe balance being silicone. The variably resistive matrix 340 can haveany suitable thickness dimension indicated at d₄, ranging from about0.01″ to 0.25″ depending on the cross-section of the jaws.

[0070] The electrode 345 that is exposed in engagement plane 325A can bea substantially thin rigid metal, flexible foil, or a substantiallyflexible thin metallic coating. Such a thin flexible coating cancomprise any suitable thin-film deposition, such as gold, platinum,silver, palladium, tin, titanium, tantalum, copper or combinations oralloys of such metals, or varied layers of such materials. A preferredmanner of depositing a metallic coating on the polymer element comprisesan electroless plating process known in the art, such as provided byMicro Plating, Inc., 8110 Hawthorne Dr., Erie, Pa. 16509-4654. Thethickness of the metallic coating can range between about 0.0001″ to0.005″. Other similar electroplating or sputtering processes known inthe art can be used to create a thin film coating.

[0071] In operation, the working end of will function as described inthe Types “A” and “B” embodiments. The elevation of the tissuetemperature will conduct heat directly to the PTC matrix 340 and thenwill modulate energy application between (i) active Rf heating, and (ii)passive or conductive heating. In addition, the resiliency of the PTCmatrix 340 will maintain substantially uniform pressure against thetissue even as the tissue dehydrates or shrinks.

[0072] While the sectional view of the jaws 305A and 305B of FIGS. 13-14depict a preferred embodiment, it should be appreciated that jaws 305Aand 305B can use a compressible-resilient PTC matrix 340 in any of theelectrode-PTC matrix configurations shown in FIGS. 5-12, all of whichfall within the scope of the invention.

[0073] 5. Type “D” jaw structure for sealing tissue. An exemplaryworking end of a Type “D” probe 400 is shown in FIG. 15 that again isadapted for energy delivery to an engaged tissue volume for sealing orwelding purposes. The jaws 405A and 405B define engagement planes 425Aand 425B as described previously that engage tissue from opposing sides.The lower (first) jaw 405A again carries variably resistive portion 440that is a resilient sponge-type material, e.g., a silicone-basedmaterial, that is very similar to that described in the Type “C”embodiment above. The PTC matrix 440 in this embodiment comprises anopen cell structure of the silicon polymer or other sponge polymer. Morein particular, FIG. 15 illustrates working end 400 with lower (first)jaw 405A defining engagement plane 425A that contacts tissue. Thetissue-contacting plane of upper jaw (not shown) can be the same asillustrated in FIG. 14 and comprise an insulator material.Alternatively, the upper jaw can carry electrically conductive bodycomponents that match the lower jaw. The jaw structure again is shown inFIG. 15 with a central channel 432 for accommodating a reciprocatablecutting member.

[0074] Of particular interest, in the embodiment of FIG. 15, the systemis adapted to deliver saline flow from fluid source 460 directly throughthe open cell structure of the silicon-based PTC conductive layer 460.Such an open cell silicone can be provided adding foaming agents to thesilicone during its forming into the shape required for any particularworking end. The silicone has a conductive material added to matrix asdescribed above, such as carbon. In this embodiment, an exposedelectrode surface 445 comprises an elongate conductive element thatexposes portions of the compressible PTC conductive portion 440.Alternatively, the electrode surfaces can be a thin microporous metalliccoating, of the types described previously. The electrode 445 is shownas cooperating with a ground pad 458, although any of the electrode andresistive matrix arrangements of FIGS. 5-12 fall within the scope of theinvention.

[0075] In a method of using the jaw structure of FIG. 15, the system canapply saline solution through pores 462 in the open cell matrix 440 thatare exposed in the engagement plane 425A that engages tissue. The methodof the invention provides for the infusion of saline during an intervalof energy application to engaged tissues to enhance both active Rfheating and conductive heating as the jaws maintain tissue temperatureat the selected switching range of the PTC matrix 440. In another aspectof the invention, the compressibility of the silicone-based medialconductive portion 440 can alter the volume and flow of saline withinthe open cell silicone PTC portion 440. Since the saline is conductive,it functions as a conductor within the cell voids of the medialresistive matrix 440, and plays the exact role as the carbon doping doeswithin the walls of cells that make up the silicone. Thus, the extent ofexpansion or compression of the silicone medial conductive portion 440alters its resistivity, wherein the conductive doping of the materialremains static. It can be understood that a compression of PTC matrix440 can collapse the cells or pores 462 which in turn will restrictfluid flow. Thus, the system can be designed with (i) selectedconductive doping of silicone PTC matrix 440 and (ii) selectedconductivity of the saline solution to optimize the temperaturecoefficient of the material under different compressed and uncompressedconditions for any particular tissue sealing procedure. The sponge-typevariably resistive body portion 440 can be designed to be a positive ornegative temperature coefficient material (defined above) as thematerial expands to a repose shape after being compressed. The resilientengagement surface 425A can naturally expand to remain in substantialcontact with the tissue surface as the tissue is sealed and dehydratesand shrinks. At the same time, the cell structure of the medialconductive portion 440 will tend to open to thereby increase fluid flowthe engagement plane, which would be desirable to maintain active andpassive conductive heating of the tissue. Also at the same time, theselected temperature coefficient of the silicone PTC matrix 440 incombination with the saline volume therein can insure that active Rfheating is modulated as exactly described in the Types “A” and “B”embodiments above with any selected switching range. It is believed thatthe use of saline inflow will be most useful in welding substantiallythin tissue volumes that could otherwise desiccate rapidly during activeRf energy delivery. Thus, this effect can be used to design into theworking end certain PTC characteristics to cause the working end toperform in an optimal manner.

[0076] It should be appreciated that the scope of the invention includesthe use of an open cell elastomer such as silicone to make both atemperature-sensitive variable resistive matrix and a form ofpressure-sensitive resistive matrix. As described above, the matrixunder compression will collapse pores in the matrix thereby making aconductively-doped elastomer more conductive. In effect, such a matrixcan be described as a pressure-sensitive matrix or a combinationtemperature-sensitive and pressure-sensitive variably resistive matrix.Further, an open cell elastomer that is not conductively-doped canfunction as a variably resistive matrix in combination with conductivefluid. When under compression, the conductive characteristics of thematrix would be lessened due to the outflow of the conductive fluids.Thus, it can be seen that the variably resistive matrix can be designedin a variety of manners to accomplish various Rf energy deliveryobjectives, all of which fall within the scope of the invention.

[0077] 6. Type “E” jaw structure for scaling tissue. An exemplaryworking end of a Type “E” probe 500 is described with reference to FIG.16. The Type “E” jaw of FIG. 16 is adapted for controlled energydelivery and is provided with additional features that allows thevariably resistive matrix to function optimally in working ends with asmall cross-section. The objective to the Type “E” embodiment is togreatly reduce capacitive losses in operation.

[0078] In FIG. 16, it can be seen that working end 500 has first jaw505A (second jaw 505B not shown) that extends along axis 507 with thelower jaw alone carrying the active energy delivery components of theinvention, although both jaws could have such active components. Thelower jaw 505A defines an engagement plane 525 with cooperating jaw bodycomponents that comprise opposing polarity conductive portions 535A and535B with intermediate elements of a thermally-sensitive resistivematrix indicated at 540. For clarity of explanation, the opposingpolarity portions 535A and 535B are indicated as positive (+) andnegative (−). The resistive matrix 540 can be any of the types describedabove and preferably is a rigid ceramic-type positive temperaturecoefficient (PTC) material (see FIG. 3).

[0079] In the Types “A” and “B” working ends of FIGS. 5-9 above, theactive jaw carried opposing polarity conductive portions and with anintermediate layer of a variably resistive matrix—which is similar tothe Type “E” working end 500. As can be seen, for example in FIG. 6, thetransverse dimension td across the variably resistive matrix between theopposing polarity electrodes can be substantially small due to the thinlayers of material. The direction of current flow is indicated at A inFIG. 6 which is generally transverse to the axis 107 of the jaws (seeFIG. 6).

[0080] The Type “E” embodiment of FIG. 16 provides an improved manner ofarranging the conductive components of a working end to reducecapacitive coupling of opposing polarity conductive portions 535A and535B across the variably resistive matrix 540. More in particular, theType “E” positions elements of the opposing polarity conductive portions535A and 535B is such a manner to induce a selected directional currentflow through the resistive matrix 540, with the preferred directionbeing any elongated dimension within the jaw structure—typically not atransverse direction across the jaw. The typical preferred direction forinducing current flow is an axial direction in relation to axis 507,with such current flow through matrix indicated at arrow AA in FIG. 16.It should be appreciated that the arrangement of jaw components in FIG.16 can be provided in jaws that have a channel for receiving areciprocating blade member as shown in FIGS. 13-14, or combined with anyof the electrode configurations of FIGS. 5-12.

[0081] In one Type “E” embodiment corresponding to the invention isdepicted in FIG. 16, the jaw has at least one volume of resistive matrix540 that comprises an interior body portion of the jaw (similar to theType “A” embodiment of FIG. 2). Each said volume of resistive matrix 540has first and second ends 541 a and 542 b that contact the respectiveopposing polarity conductive portions 535A and 535B. The axial dimensionad between the first and second ends 542 a and 542 b can be any suitabledimension and can be substantially greater than the thickness dimensiontd of the resistive matrix 540. The conductive portions 535A and 535Beach have a projecting leg portion (546 a and 546 b) that contact thefirst and second ends 542 a and 542 b of the resistive matrix 540. Ascan be seen in FIG. 16, the body portions of the resistive matrix 540,except for the first and second ends 542 a-542 b thereof, are surroundedby electrically insulative layers indicated at 548. The opposingpolarity conductive portions 535A and 535B are coupled to a voltagesource. Thus, it can be understood how current is induced to flow in thedirection of arrow AA through the matrix 540 to reduce capacitivecoupling across the resistive matrix 540. The insulative layer 548 canbe any type of material or layer, for example, a thin layer of atitanium oxide ceramic-type material. In another embodiment (not shown),the insulative layer 548 can be an air space. In yet another embodiment,the insulative layer 548 can any combination of air spaces and any otherinsulative material.

[0082] 7. Type “F” jaw structure for sealing tissue. FIG. 17 illustratesone jaw of a Type “F” system 600 corresponding to the invention. The jawstructure again is adapted for controlled energy delivery to tissueutilizing a variably resistive matrix 640. The lower jaw 605A defines anengagement plane or surface 625 for contacting tissue that overlies twovariably resistive body portions indicated at 630 and 640. The core ofthe jaw 605A again carries a conductive body portion indicated at 645that is coupled to a voltage source as described previously. Theinterior variably resistive matrix 640 is a thermally sensitive materialas described in the Types “A” and “B” embodiments, for example, a PTCmatrix of a ceramic material. An optional structural body of the jaws isindicated at 647 which is insulated from the above-describedelectrically active components.

[0083] Of particular interest, the exterior variably resistive matrix630 is of a pressure-sensitive resistive material that is carried acrossthe engagement plane 625. In one embodiment, such a variably resistivelayer 630 can be substantially thin and fabricated of a materialdescribed as a “pressure variable resistor ink” and is more specificallyidentified as Product No. CMI 118-44 available from Creative MaterialsInc., 141 Middlesex Rd., Tyngsboro, Mass. 01879. The resistance vs.pressure characteristics of the pressure-sensitive resistive matrix 630can be adjusted by blending the above-described material with ProductNo. CMI 117-34 that is available from the same source.

[0084] In operation, it can be understood that any pressure against thepressure-sensitive resistive layer 630 will locally decrease itsresistance to current flow therethrough. As the jaws are closed, theengagement plane 625 of the lower jaw 605A will be pressed against thetissue. Due to the potential pressure vs. resistivity characteristics ofthe resistive layer 630, the layer can be designed so that Rf currentwill only flow through localized portions of the engagement plane 625where the pressure-sensitive resistive layer 630 is under substantialpressure, which in turn locally lowers the resistance of a portion ofthe surface layer. Further, the interior thermally-sensitive variableresistive layer 640 will modulate Rf flow as previously described tomaintain a targeted tissue temperature.

[0085] It should be appreciated that the scope of the invention and itsmethod of use of the includes the use of jaw working surface similar tothat of FIG. 17 that does not carry an interior body portion of thethermally-sensitive resistive matrix indicated at 640. In other words,the jaw can rely only on the pressure-sensitive resistive layer 630about the engagement plane 625 to locally apply energy to capturestissue volumes.

[0086] In another embodiment (not shown), either one both jaws can havean elongate core of the substantially resistive material in addition tothe core electrode and a variably resistive matrix of any type describedabove. The resistive material has a fixed resistance and is adapted topre-heat the jaw, its engagement plane and the engaged tissue as a meansof pre-conditioning the tissue to attain a certain selected impedance.Such a system will be useful when the engagement plane is large indimension. A thermally conductive, but electrically insulative, layercan be disposed intermediate the fixed resistance material and aconductive (electrode) layer. The conductive layer is coupled in serieswith the fixed resistance material to the remote voltage source. Thevariably resistive matrix is disposed between the engagement plane andthe conductive (electrode) layer—as described in any of the Types “A”and “B” embodiments above.

[0087] 8. Type “G” jaw structure for sealing tissue. FIGS. 18A and 18Billustrate an exemplary Type “G” jaw structure for surgicalthermotherapy treatments. In FIG. 18A, a slidable sleeve member 701 isadapted to axially extend over cam portions of first and second jaws 704and 706 to provide the closed configuration of FIG. 18A for graspingtissue 708. Each of the jaws defines an engagement surface 702 forcontacting the tissue that may be smooth or have any suitable griptexture. The proximal portions of the jaws 704 and 706 have cam surfacesas are known in the art to close a jaw structure and insulative coatings707A and 707B to insure that opposing polarity jaw surfaces do notcontact one another.

[0088] In the embodiment depicted in FIG., 18A, a resistive element 703is carried within at least one jaw member and is serially coupled with avoltage source or radiofrequency generator 740 (RFG) wherein (see FIG.20A). The resistor can be geometrically located anywhere within jaw bodyand also can be shaped to comprise a substantial portion of the jawbody. In operation, current from the source (RFG) first passes throughan electrical lead to the serially coupled resistor 703, and then thecurrent passes through conductor element 705 to electrode jaw 704. Inthis configuration, the current resistively heats resistor 703 locatedat least partially in an interior of the electrode-jaw 704 to therebyheat the overall jaw body during use. Both passive heat transfer byconduction and active resistive tissue heating (by ohmic tissue heating)from the jaw 704 will cause the tissue 708 to seal the engaged tissuesegment. FIG. 18A shows a bi-polar jaw configuration where the opposingjaws 704 and 706 are opposing polarity electrodes and can be used tocause ohmic heating in tissue 708, but a mono-polar approach fallswithin the scope of the invention.

[0089] In another embodiment, referring to FIG. 18B, at least one jaw706 has a body that defines an engagement surface 702 that carries both(i) conductive portion 715 (collectively) that comprises at least oneelectrode for causing ohmic heating of engaged tissue and (ii) asubstantially resistive material portion 720 that is resistively heatedfor transferring heat to engaged tissue by conduction. In the embodimentof FIG. 18B, the conductive portion 715 comprises a plurality of spacedapart opposing polarity electrodes 725 and 730. The opposing polarityelectrodes 725 and 730 have surface areas that total less that about 50%of the jaw's engagement surface 702. More preferably, the electrodes 725and 730 have surface areas that total less that about 20% of theengagement surface 702.

[0090] Of particular interest, referring to FIG. 18B, the voltage source740 is further coupled with a control system that measures a tissueparameter such as impedance or temperature as is known in the art,wherein the control system 745 switches energy delivery from the singlevoltage source 740 to either the conductive portion 715 or the resistivematerial portion 720. In typical use, the control system would deliverenergy to the conductive portion 715 in an initial step of the method ofthe invention to rapidly heat tissue. Thereafter, in a subsequentinitial step of the method, a rise in tissue impedance would be sensedby the controller and energy delivery would be switched to the resistivematerial portion 720 of the engagement surface wherein the mass of thejaw would be elevated in temperature to conduct heat to the engagedtissue.

[0091]FIG. 19 illustrates a perspective cross-section view of one jaw ofan alternative Type “G” jaw structure. In FIG. 19, electrical currentfrom the Rf source is connected through conductor 702 to seriallycoupled resistor 703 located within active electrode 713. Conductor 705electrically connects serially connected resistor 703 to activeelectrode 713. Active electrode 713 has parallel resistive connectionsto return electrode (jaw housing) 706 through temperature and/orpressure sensitive resistive matrix 712 (as described previously) andthrough conductor 711A and 711B and through fixed value resistor 710.

[0092] It should be appreciated that a working end of an electrosurgicalinstrument can also carry a conductive portion 715 (coupled to voltagesource 710) for causing ohmic heating of engaged tissue, (ii) asubstantially resistive material portion 720 as described above togetherwith (iii) a variably resistive matrix as described in the Types “A” and“B” embodiments. An electrical diagram of the jaw structure of FIG. 18Ais shown in FIG. 20A; an electrical diagram of the jaw structure of FIG.19 is shown in FIG. 20B. Any serially connected resistive elementlocated within jaw structure can improve Rf generator impedance matchingto jaws/tissue resistance. Heat generated by serially coupled resistorwill heat tissue through passive heat transfer and the tissue impedanceincreases as the resistive heating decreases, pushing thecoagulation/ablation of the tissue to move into an active tissue heatingprocess.

[0093] Those skilled in the art will appreciate that the exemplarysystems, combinations and descriptions are merely illustrative of theinvention as a whole, and that variations of components, dimensions, andcompositions described above may be made within the spirit and scope ofthe invention. Specific characteristics and features of the inventionand its method are described in relation to some figures and not inothers, and this is for convenience only. While the principles of theinvention have been made clear in the exemplary descriptions andcombinations, it will be obvious to those skilled in the art thatmodifications may be utilized in the practice of the invention, andotherwise, which are particularly adapted to specific environments andoperative requirements without departing from the principles of theinvention. The appended claims are intended to cover and embrace any andall such modifications, with the limits only of the true purview, spiritand scope of the invention.

What is claimed is:
 1. A working end of a surgical thermotherapyinstrument, comprising: first and second jaw members moveable between anopen position and a closed position, each jaw defining a jaw body and ajaw surface for engaging tissue; a first body portion of said at leastone jaw comprising a conductive electrode exposed in the jaw surfacecoupled to a voltage source, the first body portion for providing ohmicheating in engaged tissue; and a second body portion of at least one jawcomprising a material exposed in the jaw surface having a fixedresistance to electrical flow therethrough, the second body portion forconducting heat from the jaw surface to engaged tissue.
 2. The workingend of claim 1 wherein said first body portion comprises less that about50% of the jaw surface.
 3. The working end of claim 1 wherein said firstbody portion comprises less that about 20% of the jaw surface.
 4. Theworking end of claim 1 wherein said second body portion comprisesgreater that about 50% of the jaw surface.
 5. The working end of claim 1wherein said second body portion comprises greater that about 80% of thejaw surface.
 6. The working end of claim 1 further comprising acontroller for selectively delivering energy from the voltage source toeither the first body portion or the second body portion.
 7. The workingend of claim 1 wherein said first and second body portions are coupledin serial to said voltage source.
 8. The working end of claim 1 whereinsaid first and second body portions are coupled in parallel to saidvoltage source.
 9. The working end of claim 1 further comprising a thirdbody portion of said at least one jaw that comprises a material having avariable resistance to electrical flow therethrough.
 10. The working endof claim 9 wherein said material having a variable resistance toelectrical flow therethrough is a temperature-sensitive resistivematerial.
 11. The working end of claim 1 further comprising a third bodyportion of at least one jaw surface that comprises a material thatdefines a pressure-sensitive variable resistance to electrical flowtherethrough.
 12. The working end of claim 11 wherein said first, secondand third body portions of said at least one jaw are coupled in serialto said voltage source.
 13. The working end of claim 11 wherein a pairof said first, second and third body portions of said at least one jaware coupled in serial to said voltage source.
 14. A working end of asurgical thermotherapy instrument, comprising: a working end defining anengagement surface for contacting tissue; a first body portion of theworking end comprising a conductive electrode exposed in the engagementsurface coupled to a voltage source, the first body portion forproviding ohmic heating in contacted tissue; and a second body portionof the working end comprising a material exposed in the engagementsurface having a fixed resistance to electrical flow therethrough, thesecond body portion for conducting heat from the engagement surface tocontacted tissue.
 15. The working end of claim 14 wherein said first andsecond body portions are coupled in serial to said voltage source. 16.The working end of claim 14 wherein said first and second body portionsare coupled in parallel to said voltage source.
 17. The working end ofclaim 15 further comprising a control system for providing energy todelivery to either the first body portion or the second body portion.18. A method for controlled thermotherapy of engaged tissue, comprisingthe steps of: providing a working end that defines an engagement surfacethat contacts tissue, the engagement surface having a first body portioncomprising at least one conductor coupled to a voltage source for ohmicheating of tissue and a second body portion of a resistive materialcoupled to said voltage source for heating the mass of the working end;engaging tissue with the engagement surface; and delivering Rf energy tosaid first body portion to thereby ohmically heat the engaged tissue;sensing a selected electrical parameter of the engaged tissue withcontroller system; and switching energy delivery to the second bodyportion to thereby conductively heat the engaged tissue.
 19. The methodof claim 18 further comprising the step of switching between energydelivery back and forth between the first and second body portions inresponse to the selected electrical parameter.
 20. The method of claim18 wherein electrical parameter is selected from the class consisting ofimpedance, temperature and/or rates of change thereof.